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BioPCM® - Engineered smart materials from GWT

Phase Change for Dummies

A phase-change material (PCM) is a substance which releases/absorbs sufficient energy at phase transition to provide useful heat or cooling.  (It can change from solid to gel and back again in most applications.)

  • PCM's melt and freeze again and again releasing energy similar to an ice cube melting.  The chemical can be "tuned" to whatever temperature between -80F and 300F you wish to hold in a space.  (Buildings, Trucks, Packaging as prime examples.)

  • GWT's PCM manufacturer makes the most robust Bio PCM's globally from biological materials such as soybean extracts.  This has allowed us to get FDA approval for food/pharma handling as well as eliminate corrosive behaviors of many chemicals and is not flammable differentiating it tremendously from competitors salt and paraphin based products.  We hold 42 patents with over 70 more pending.

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GWT manufacturers the "delivery products" essential to contain the Bio PCM material and discretely and easily install/mount them in various temperature control applications.

  • ENRG Panels - Ideal for warehouses and docks (reduces moisture issues), refrigerated trailers, walk-ins, grocery & convenient store chains, Bitcoin Mining and Tele/Data Center applications

    • Data Centers account for 3% of the world's energy consumption with a CAGR of 15.6% by 2029

    • NOTE:  Products such as Ink and Cosmetics require ambient or above freezing temps maintained during transport or the shipment is destroyed by the cooler temperatures. (Reduction in insurance claims and possible premiums.)

  • ENRG Blankets - Ideal for easily laying over 2x4 or 2x2 ceiling tiles in an office space and various other building envelope applications.

    • Cooling consumes 20% of global energy today

  • Bottles, Pillow Packs and Flex Mats - Ideal for packaging, shipping and logistics (Food, Agriculture, Flowers, Cosmetics, and Ink shipments, for example, require specific temperature controls.)

    • $35B gets destroyed in pharma shipments and storage annually due to temperature control failure during transport

 

PCM does not replace insulation or HVAC equipment.  It is, essentially, a rechargeable thermal battery.  However, when simply introduced into a space, it allows for the energy/temperature produced by the HVACR systems to be stored and recycled to reduce runtime, affiliated utility costs and wear-and-tear on equipment extending lifespan and protecting your investment in costly mechanicals.  Benefits and long-term savings include:

  • Product resiliency protection

  • Reduction in maintenance costs and equipment burnout

  • Cost of downtime on equipment

  • Product loss and reduced shelf life

  • CO2 reduction

  • In the case of reefer trucks, they don't need to run continuously and CDL drivers don't need HVACR certifications to do repairs.  The temperature will remain constant when the HVCR unit malfunctions giving the driver 24-60 hours to get the repairs done.  They can shut off the trucks when they sleep saving even more.

 

Savings examples:

 

  • Building envelope savings vary based on "USA Climate Zones" but, in a 1500 bank location study, HVACR energy costs were reduced by 15%-35% per location.

    • The Bio PCM material reuses/recycles the HVACR energy again and again during the day allowing a business to shift its HVACR expense to "off-peak hours" (overnight) reducing energy costs by advantaging  Utility cost off-peak price reductions.

  • Reefer truck testing confirmed 50%-80% fuel cost reduction affiliated with the reefer unit along with many ancillary costs/benefits such as wear-and-tear on the equipment, parts replacement costs, downtime, etc.

  • Bitcoin Mining:  Bio PCM can reduce energy load and costs affiliated while giving the "miners" more hours in a day to produce.

GWT can provide design/spec capabilities, installation if needed, as well as Financing to avoid CapEx procedures.  The ROI ranges from 18 months to 42 months based on the application - thus - BIO PCM PAYS FOR ITSELF IN A SHORT AMOUNT OF TIME.

  • In addition to a quick ROI, the materials have a tested 100+ year lifespan with less than 1F performance degradation

  • The Bio PCM materials are transferable and can be reused again and again.  (You can remove the PCM delivery products and place them in a new location or simply transfer to a new trailer from an old trailer to maximize lifetime ROI.)

 

NOTE:  The products are silent, not electrical or mechanical.  They are "static", are installed easily and simply remain in the space with no additional maintenance needed.

 

How do the Bio PCM products get installed in a space? 

Trucks - We invented a racking system for panels/bottles that is mounted to the ceiling of reefer trailers.  (see link) https://www.greenworldtek.com/_files/ugd/f801d0_93393438e65940c6a0bd03063f3aa3a9.pdf

Buildings (Blankets) - Just laid over ceiling tiles.  Very simple installation. (Need 65% sq footage coverage for optimum efficiency)

Buildings (Panels) - We can install many ways and design for various applications like loading docks and walk-ins.  Discreet installs.  Typically, up in the rafters of exposed ceilings.

 

Data Centers (Panels) - We have wall mounted racking systems that the panels clip into since aesthetics isn't a major consideration.

 

Walk ins (Panels) - We have clips to snap the panels in under shelving/racking.

 

Bottles/Bricks/Flex Mats - Placed within packages for shipping.

 

Where there is a will, there is a way.  GWT offers creative installation services or your own maintenance teams can install our products.  We have installed blankets that were sewn into flags into grocery store aisles and have installed them under tables, pianos, and bars in restaurants.  We have hidden them behind paintings and mirrors.  As long as we get enough product in the space, we/you can hide it and get max energy conservation performance.

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